Type the two you know and the other two are calculated (green). Volts and amps, volts and watts, amps and ohms, whatever the job gives you.
Uses the amps from step 1. Enter the one way run length and the Tefzel gauge you are planning, and see the drop at the far end. The table below shows every gauge so you can pick the smallest that passes.
Every circuit in a race car comes down to four numbers: voltage, current, power and resistance. Know two and Ohm's law gives you the rest. Enter the pair you have, a 13.8 volt supply and a 10 amp fuel pump for example, and the calculator fills in the power and resistance. Then step 2 does the part most calculators skip: it works out how much voltage that current loses along your actual wire run in each Tefzel gauge, and tells you the smallest size that keeps the drop inside your limit.
Three percent is the usual target for anything that matters, injectors, pumps, coils, ECU power. Five percent is tolerable on non critical loads like lighting. Beyond that, pumps slow down, coils weaken and sensors start reading wrong.
Current flows out to the load and back through the ground path, so the copper it travels is twice the one way run. Voltage drop is calculated on the round trip. If your ground is a short chassis strap, the real figure is a little better than shown.
No. Drop is about length, ampacity is about heat. A short run of 22 AWG can pass the drop test at 10 amps and still overheat in a bundled harness. Check the smallest passing gauge against the ampacity chart and take the larger of the two answers.
A running car sits at charging voltage, typically 13.8 to 14.4 volts. Use 12 volts if you are sizing for engine cranking or a dead alternator scenario, the drop percentage gets worse as supply voltage falls.
Yes. Copper resistance rises about four percent for every 10 degrees C. A wire in a 90 degree engine bay has roughly 28 percent more resistance than the 20 degree figures used here, so leave margin on hot runs.
Building the bundle too? Run the wire count through the concentric twist calculator for layer layout and DR25 size, and see all the wiring resources.
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