Buy Raychem Heatshrink Boots in Australia

12Volt Motorsports stocks genuine Raychem System 25 moulded heatshrink boots in Australia, in straight (202K) and 90 degree (222K) lipped shapes across the full size range. Boots are the professional finish at connector exits: they seal the transition, relieve strain on the wiring, and bond to Raychem DR25 sleeving with the matching adhesive. We hold stock in Melbourne and ship Australia-wide.

What are Raychem System 25 Boots?

System 25 boots are moulded from a semi rigid modified elastomer in the same family as DR25. They are rated from -75 degrees C to 150 degrees C, flame retardant, and resistant to high temperature fluids including fuel, oil and hydraulic fluid. Fitted over a connector backshell and recovered with a heat gun, a boot gives the harness a sealed, supported, factory grade exit that loose heatshrink cannot match.

Raychem Boot Range

222K boots are 90 degree lipped. 202K boots are straight lipped. Click a part number for dimensions and cable entry sizes.

Part Number Shape Relative Size
222K121-25-090 degree lippedSmall
222K132-25-090 degree lippedSmall to medium
222K142-25-090 degree lippedMedium
222K152-25-090 degree lippedMedium to large
222K163-25-090 degree lippedLarge
202K111-25-0Straight lippedSmallest
202K121-25-0Straight lippedSmall
202K132-25-0Straight lippedSmall to medium
202K142-25-0Straight lippedMedium
202K153-25-0Straight lippedMedium to large
202K163-25-0Straight lippedLarge

Straight or 90 Degree?

Use a straight 202K boot where the cable exits in line with the connector. Use a 90 degree 222K boot where the loom needs to turn immediately behind the connector, which keeps tight engine bay installations tidy and takes bending strain off the wire bundle.

Fitting Raychem Boots Properly

Slide the boot on before terminating the connector. Recover it with a temperature controlled heat gun, then bond the cable end to the DR25 sleeve with the matching System 25 adhesive for a fully sealed joint. Boots are commonly fitted to Souriau 8STA and Deutsch Autosport circular connectors, with Sumitomo W5DL handling the splices and smaller transitions further down the loom.

Why Buy Raychem Boots From 12Volt Motorsports?

We are a Melbourne based motorsport wiring specialist and we fit these exact boots on our own custom harness builds. If you are unsure which boot suits your connector and bundle size, contact us before ordering and we will match it for you.

Frequently Asked Questions

Where can I buy Raychem heatshrink boots in Australia?

12Volt Motorsports stocks genuine Raychem System 25 moulded boots in Australia, in straight and 90 degree lipped shapes across small to large sizes. We are based in Melbourne and ship Australia-wide.

What are Raychem System 25 boots?

Moulded semi rigid elastomer boots that seal and strain relieve connector exits and cable transitions. They are made from the same modified elastomer family as DR25, rated from -75 degrees C to 150 degrees C, and resist fuel, oil and hydraulic fluid.

Should I use a straight or 90 degree boot?

Straight boots suit connectors where the cable exits in line with the connector. 90 degree boots turn the cable exit through a right angle, which suits tight installations where the loom must run across the back of the connector.

How do I glue a Raychem boot to DR25?

Use the matching System 25 adhesive between the boot and the DR25 sleeve, then recover the boot with a heat gun. The adhesive bonds the boot to the sleeving for a fully sealed, professional finish. Contact us if you need adhesive for your build.

What size boot do I need?

Match the boot's connector end to your connector backshell diameter and the cable end to your sleeved bundle diameter. Each product page lists the boot dimensions. If you are unsure, call 0458 102 134 with your connector type and bundle size and we will match it.

Do you stock T transition boots?

Not currently. For branch splits we recommend pinching Sumitomo W5DL adhesive heatshrink while hot to form a sealed breakout, or call us to discuss your transition and we will spec the right approach.

What connectors do Raychem boots suit?

They are commonly used on Souriau 8STA and Deutsch Autosport circular connectors, and anywhere a shaped, sealed exit is wanted on a motorsport harness.

Do you ship Raychem boots Australia-wide?

Yes. We ship to Sydney, Brisbane, Adelaide, Perth, Canberra, Hobart, Darwin and everywhere in between.

Related Motorsport Wiring Products

Need Advice?

Call us on 0458 102 134 or email 12voltmotorsports@gmail.com with your connector type and bundle diameter and we will match the right boot before you order.